Process Safety Consulting
Confidence in your critical controls.
20+ years advising senior leaders in minerals processing, oil & gas and chemical/MHF facilities on process safety and critical control management — helping build risk maturity and prevent high-consequence events.
CPEng & RPEQ (Chemical)
Co-Author, 2 Published Papers
AU · NZ · Malaysia
What we help you manage
Process Safety Coaching
Tailored, one-on-one coaching for new process safety professionals and leaders — real worked examples and industry benchmarking, not slide decks.
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Process Safety Audits
Independent assessment of your process safety management system's performance — against regulation, your own standards, or both.
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HAZOP, HAZID & LOPA Facilitation
12+ years facilitating hazard studies across the full asset lifecycle — from new design projects to retrospective reviews of operating brownfields. Workshops are built to be efficient, not just thorough.
Learn more →Bowtie Development & Facilitation
Facilitating bowties across oil & gas and mining/metals — designed to be genuinely readable and used, not just technically complete.
Learn more →Critical Control Management
ICMM-aligned critical control management design and implementation, from Catherine's role leading this work at enterprise scale within Rio Tinto.
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Safety Case Development (MHF)
Major hazard facility safety cases across refineries, explosives storage, and chemical facilities in Queensland, NSW, and New Zealand.
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Who we are
Led by a chartered process safety specialist
Catherine Morar is the Founder and Director of Critical Control Advisory, bringing 20+ years' experience in process safety and critical control management to organisations across minerals processing, oil and gas, and chemical processing.
Learn more about Catherine →